Services

Three Phases.
One Outcome: Recovered Margin.

Start with a 20-minute call. If there's leakage, I quantify it in dollars, isolate the constraint, and install the cadence that keeps the gains.

No prep deck. Just labor, output, downtime.

Calculate My Exposure How It Works

NDA available before any data exchange.

MARGIN RECOVERY FIRST. LEAN DEPLOYMENT SECOND.

The Engagement

Start small. Prove it. Then install it.

Phase 1

2 Days

On-site margin diagnostic + roadmap

Phase 2

4–8 Wks

Rapid correction (1–2 outcomes)

Phase 3

6–12 Mo

System installation + leader cadence

The Three Phases

Pick the entry point. Keep the spine.

Phase 1

2-Day Margin Diagnostic

Two days on your floor to quantify leakage in dollars, isolate the constraint, and leave you with a prioritized recovery roadmap.

Best for: Leaders who suspect margin is leaking but can't quantify it.

What I Do

Walk flow end-to-end across active stations
Time-stamp delays: people, machines, material waiting
Confirm the constraint with WIP + throughput behavior
Validate patterns against targets + labor realities
Translate leakage into dollars (per shift + annualized)

Phase 2

Rapid Operational Correction

Execution against Phase 1 findings. Scope locked. Constraint first. 1–2 outcomes only.

Best for: Plants ready to stop the bleed fast and prove ROI.

What Changes

Constraint stabilized and protected
Flow friction and backup points removed
Downtime reduced through root-cause correction
Labor aligned to actual demand across the shift
Before/after metrics tracked weekly

Phase 3

System Installation

Once margin is recovered, I install the management system that keeps it recovered — even when leaders rotate or disappear.

Best for: Sites tired of gains fading after the consultant leaves.

What Gets Installed

Tiered daily management system (Tier 1–3)
KPI scorecards + operating cadence
Escalation rules and owner clarity
Standard work for 5–10 critical processes
Leader training routines

Phase 1 Deliverables

What you walk away with after 2 days.

Phase 1 is a standalone engagement. You're not committed beyond it.

What You Receive

Per-shift dollar leakage estimate (with assumptions sheet)
Prioritized recovery roadmap ranked by financial impact
Executive-ready slide deck
30/60/90 day action plan
Finance-ready math: assumptions + sensitivity ranges.

Outcome Clarity + a defendable plan — before you commit to execution.

Common Questions

FAQs

What's the first step?

A 20-minute Exposure Call. You share basic labor, output, downtime, and overtime. I estimate rough exposure with you live and tell you if Phase 1 makes sense.

Do you need an NDA?

Not required to start. If you want one before sharing any numbers, I'll have it ready before you send anything.

Will this disrupt production?

Minimal. Observation-first — I'm not stopping lines. Data requests are light and handled off-floor.

Can we stop after Phase 1?

Yes. You still leave with leakage math + a prioritized roadmap + a 30/60/90 plan. You can execute internally or bring me back for Phase 2 when you're ready.

Who needs to be involved internally?

One ops owner, one maintenance owner, and someone who can speak to scheduling/labor. I keep the circle small.

What I Guarantee

I guarantee the process: measurement, clarity, deliverables, and cadence.

No fluff. No endless decks. Just measurement, fixes, and cadence.

I don't guarantee a specific dollar amount — that depends on access, baseline stability, and execution speed.

Start Here

Know What's Leaking
Before the Next Shift.

20-minute call. I estimate exposure from your labor, output, and downtime numbers.